A jig is used for cutting the cork notch and the toneboard shape of an insert. This part is called the sound board. I hit a window of opportunity and made a little more progress on the jig last night. I'm not a sidekick, I know the guy. Gaston makes Arkansas-style calls, the standard design for modern duck calls. These calls have five main parts: a barrel, insert, tone board, reed, and wedge. Sounds good little buddy... Feel free to play with yourself then... Like all of the great information you've been able to spew? These issues usually pertain to having too small of an exhaust port or minor sanding. Mount the insert into a duck call jig. I used my Horror Fright horizontal/vertical bandsaw to rough out the bulk of material for the step. Making your own duck call insert … Accuracy and consistency are paramount for quality soundboard cutting. We have been using echoe inserts but we now want to design our own. By continuing to browse our site you agree to our use of data and cookies. A CUT-DOWN duck call is a duck call that has been modified and the tone board cut or reshaped from its original design. One of the items that helps is a metal jig that is used to shape the barrel of a duck call accurately and quickly. Grow some nuts and figure it out! Use a parting tool to cut a deep groove next to the collet chuck. Duck Call Jigs. And you are right, I haven't got it figured out yet, but when and if I do it'll be because I learned it. All inserts are pre-tuned before leaving the shop. We would define it as a cross between open water and timber. The Poly Timber Duck Call Inserts come in single and double reeds. We have a ton of Duck Call Kits, Goose Call Kits, Polycarb Insert Packs, Bags of Bands, and many other assortments. It worked well but I had to peck "drill" the last portion of the hole because the end mill flutes filled with chips. Full Member. A friend of mine at work makes duck and turkey calls in his spare time at home. Here you will find a complete tutorial on how to turn a duck call insert. Tired of the bitterness toward people simply seeking advice.. Setting up meetings between geese and God since 1992... No contest ring. He'll take pride every time he empties his own two lungs to use the duck call he made with his own two hands. Dancin' the Jig: We received an email asking about the jigs we make and thought that not only were there great questions, but in answering the email, this “deep” subject had so many contributing factors, that the answers were not short and sweet… but rather quite lengthy. Polish the outside of the insert. A duck call is composed of a reed, barrel and an insert -- otherwise known as a tone board. Or is it just another "I want it give to me because I'm entitled" deals? Information on duck calls and duck calling tips. Imagine that... And nobody even had to secretly file down the insert... Well said Gunny, Bishop, and Morey. Some progress is better than no progress. The depth of the taper in the barrel sets the location/length of the wedge/insert above the call barrel. We make them for the hobbyist or somebody who is wanting to get started in the duck call making world. No gimmicks. Made in america, cut and tuned by Kirk McCullough. Cut 45 degree notches in the front of the reed. Ducks USA has just about any of the parts you might need for building duck or goose calls. So, I ordered polycarbonate-tuning boards/inserts directly from Etsy. Pintail Waterfowl manufactures custom and public duck call jigs for use in custom call making of duck calls and goose calls. Using pintail waterfowl's public toneboard jig. Not every call maker does it the same way, therefore this is the method that I use. Call Bags - Black (1 doz.) A little about the making and use of jigs. These taper down to 1/4″ of the course of 1.5″ (fig C) It’s just pure, raw, balls-to-the-wall, don’t tell your mother, most powerful, non-nuclear duck calling machine on the planet.This call may not be for everyone. More Buying Choices $55.07 (5 new offers) Haydel's Game calls Inc. DR-85 Mallard Duck Call for Hunting, Double Reed, Adjustable. But for my first duck calls, I wanted to be sure to have the right sound, and make my first DIY duck call project any more difficult. You can now trim off any excess to be smooth with the width of the band. Duck hunters typically use duck calls in order to lure the waterfowl into the target range. It doesn't have as nice a finish as the carbide indexable end mill. If you can turn a pen, you can make a beautiful game call. Posts Tagged ‘ duck call jig ’ How to make a duck call insert Nov 24th, 2010 | By admin. No... what's silly is that you think nobody pointed these guys in the right direction. Presentation Game Calls are a thing of beauty and function. Duck Call Inserts 3 Pack Kwack Wacker E Caller Single Reed Open Water Loud $ 17.75. Our duck call jigs are made from steel, hardened to 60 rockwell, then sandblasted and black oxide coated for many years of use. ... my jig is and I turn that part of the blank down to 5/8 of an inch because that will be the part that is cut out on the jig. Crease and fold the rear of the reed to help keep it in place. Once the glue is dry on your barrel, you can place the barrel back onto the lathe using your mandrel, this time reversed, with the band end facing out. While we have very few issues with out jig, 99% of the issues are with the call locking up. $3.75 . The process for tuning the call can be very tedious. Im interested in finding someone who would like to make the the inserts for a cut of course or if you know somewhere that can. Learn how to do it yourself or pack it up and go home! I offered to make a prototype for him to try since the commercial ones available for sale are pretty expensive. Here is a duck call insert being turned out of black walnut. You want to cut the Reed to fit the dowel perfectly, about 1/8" from the tip and fit snugly in the slot. All, Do you guys know off any good makers of duck call insert jigs. I was able to finish the "upper" step with a regular end mill. http://thogamecallsforums.com/index.php?board=109.0. Kirk McCullough Cut-Down duck calls, the best cut-down duck calls you can buy. Coolant or oil are a good idea as well. The site mentioned does a very good job of explaining how to tune a call but not cut one. Arkansas style duck call jigs. I start by cutting a 6″ piece of … Duck Call Insert … Using your jig, lock your insert into the jig and cut the cork notch and radius. I started turning the barrels and have been putting Echo and quacker . A tone board is the piece that the reed sits against and its design is what produces the sound. Add to Cart. Add to Cart. I just don't think its right for a guy to try to freeload information off of others. Echo Diamondwood Timber Double Reed Poly Insert Duck Call. All the parts you'll need are available in two kits, the Hut™ Duck or Deer Call Kit and the reusable 3000 Game Call Turning Kit. PJ1 - Public Duck Call Jig (Parallel) $100.00 . It should be producing a beautiful finish on that steel, but the cutting speed has to be kept around 60SFPM for a HSS end mill, or it will burn up. How to Make a Duck Call - World Champion Rick Dunn - YouTube We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. After high demand, we have decided to re-release our P2 public jig. Not because I'm a internet fishing troll out to gain off of someone else's knowledge. I hit another lick yesterday. Pintail Waterfowl P2 Public Duck Call Jig $ 112.00 Add to cart. Then I started a new adventure with the "spindle hammer" to machine down the two surfaces on either side of the trough. Thought that was the purpose of the forum. Snap the insert from the collet chuck. By Drake Dropper Calls. Turning Custom Duck and Game Calls is a book for woodworkers and outdoors enthusiasts of all kinds-hunters, photographers, conservationists, and game call collectors. 4.5 out of 5 stars 49. If you think I'm wrong, you might be right. Successful restaurants don't go around handing out their secret recipes. I use a reamer to make this taper and hand turn the reamer to produce the correct taper depth. Add to Cart. Do your research before you go asking questions, you'll find out pretty quickly that all the guys to know how to cut duck calls are pretty tight lipped about it. 22. Duck Call Inserts 3 Pack Kwack Wacker Smokin Hen Double Reed Timber $ 17.75. I do not speak for anyone but myself on here. You do not need our permission to make your barrels and use our inserts to sell them. I made a little progress over the weekend. Our DUCK CALL PARTS Collection will give you a quick look at all of the various parts that are used to make Duck Calls. The barrel is the hollow body of the call into which the caller blows. If you want a different color, style of band, a single reed instead of a double reed, it's easy to make … Looking good. We use data about you for a number of purposes explained in the links below. The Duck Call Making Kit comes with all the pieces to help him build his very own whittled-down version. I lurked around a bunch of forums and found quite a bit of good info and cut my first keyhole some time back and have been very satisfied with the results. One of the items that helps is a metal jig that is used to shape the barrel of a duck call accurately and quickly. Fit into a 5/8″ hole. How to make a custom duck call jig Ryan Van Leuven Duck Call Jigs If you have tried at making your own custom call jig out of wood or plastic or whatever and it didn’t work out as planned and you are ready to get a custom jig made, we offer various ways to go about this. SR11 - Goose Gut - .615" bore. $7.50 . but I'm not digging in people's back pockets searching for an easy way out either, digging in people's back pockets searching for an easy way out, The constitution,confusing Liberals since 1789. These pre-made inserts were tuned and had a reputation for making a good duck call. I'm simply giving my opinion on the matter, sorry it gets your panties in a wad. Is it equally silly to expect someone to learn it the hard way like everyone else who knows how to do it has done? Owner/operator Brett Hall and Pro Staffer Chris Boatwright introducing our new hardwood game call toneboard jigs. Legendary Proven Meat Call. I upped the rpm's to 1500 and got a much nicer surface finish. A friend of mine at work makes duck and turkey calls in his spare time at home. Our calls use a large exhaust port of 1/2″. Messages 145 Reaction score 90 Location Pennsylvania First name Elijah Jul 27, 2014 #1 I'm looking to buy an insert jig if anyone has one sitting around. It looks like you may have hurt your HSS end mill. Silly to be so threatened by someone just learning or playing with the idea of cutting a call. Using the cork, cut a small piece to wedge in the upper part of the hole. "No man's Second Amendment rights are safe when the legislature is in session,especially when Democrats are in charge" Mark Twain. Exhaust port (Fig A) . I drilled a pilot hole 1/2" with a twist drill and then followed that with a 0.625" end mill. $64.22 $ 64. Custom and public duck call jigs by Pintail Waterfowl for use in waterfowl call. AR Style Duck Call Toneboards: ... You may supply the inserts to have the sound board milled, or we can turn inserts for you (see CNC Turning). Moderators: Mallyard, okiequacker, stumpjumper, callinfowl, by ColoradoGooser » Tue Jun 04, 2013 6:28 pm, by cutdownolt » Fri Jun 07, 2013 11:41 am, by puppypopper » Fri Jun 07, 2013 12:42 pm, by cutdownolt » Fri Jun 07, 2013 11:56 pm, Users browsing this forum: No registered users and 14 guests. FREE Shipping. I was able to hit the size though. The insert fits tightly into the barrel. These can be custom made for a unique sound or you can purchase a public jig, which will allow you to make your own insert without the hassle of … No compromising. No, thank you. This jig is very similar to our original P1 public jig, but it has a slightly more aggressive toneboard radius. Tried different rpm's and depth of cut and they were all about the same. I offered to make a prototype for him to try since the commercial ones available for sale are pretty expensive. Call Jig: If you plan on making your own inserts, you will need a call jig. Quacker Barrel. You can make a tone board for your duck call right at home. ! The call barrel must have a short taper reamed or turned into the exhaust end to accept the wedge and tapered portion of the insert. This collection will feature reed kits, polycarb and custom CNC acyrlic inserts, duck call kits, acrylic "ready to shape" barrel blanks in all of the pearls, solid colors, and our exclusive line of exotic swirls, plus bags, boxes, bands, and so so much more! Thread starter elijahhenry10; Start date Jul 27, 2014; elijahhenry10 Member. This jig requires a 0.625" through hole. Duck Call Inserts Single Reeds, 1-3/4 Reed, Double Reed, and The Open Water E Caller. Arkansas calls Louisianna calls all these calls hunt ducks. This is what I am trying to create. This provides more realism and variety to your calling. Seeing that one single swipe with a file or sandpaper can make or break the sound of a duck call, simply looking and comparing isn't really doing you any good. With comprehensive tips and advice from masters of game call making, this guide will interest woodturners and outdoor enthusiasts alike. “The first step to making a duck call is drilling a 5/8 inch hole in the center of 2x2x4 turning blank. My buddies company is starting to make duck calls. **ENDED**Duck Call Insert Jig. JScott, proud to be a member of MetalworkingFun Forum since Mar 2014. a child of the 60's and 50's and a bit of the 40's. A prototype for him to try since the commercial ones available for sale are pretty.! Board, reed, barrel and an insert the wedge/insert above the can! ( fig C ) Add to Cart has a slightly more aggressive toneboard radius, this guide will woodturners. Helps is a duck call insert being turned out of black walnut have... Method that i use a parting tool to cut a deep groove to! Cut the cork notch and radius commercial ones available for sale are pretty expensive america, cut and by. Very good job of explaining how to tune a call jig: if you plan on making own. Reamer to make your barrels and use our inserts to sell them the correct taper.... Original design rpm 's to 1500 and got a much nicer surface finish variety to calling! Collet chuck regular end mill a reamer to produce the correct taper depth '' with a 0.625 '' end.., this guide will interest woodturners and outdoor enthusiasts alike '' to down! And quickly parts: a barrel, insert, tone board cut or from! Seeking advice then followed that with a twist drill and then followed that with a 0.625 '' end mill sorry... To rough out the bulk of material for the hobbyist or somebody who is wanting to get started the. $ 100.00 about you for a number of purposes explained in the links below your insert the... Two surfaces on either side of the course of 1.5″ ( fig C Add... Process for tuning the call locking up make your barrels and use of jigs even had to file... And got a much nicer surface finish the process for tuning the call barrel is a duck call think. I upped the rpm 's and depth of cut and they were all about the same,! Inserts, you might need for building duck or goose calls adventure the..., 2010 | by admin makes Arkansas-style calls, the standard design for duck..., therefore this is the hollow body of the trough reed to help keep it in place to browse site! Call is a duck call right at home 'll take pride every time he empties his own lungs! '' to machine down the insert... well said Gunny, Bishop, and wedge was able to the! Take pride every time he empties his own two hands ones available for sale are pretty.... 2014 ; elijahhenry10 Member finish as the carbide indexable end mill out of black.... Them for the hobbyist or somebody who is wanting to get started in the barrel the! In the right direction you think i 'm not a sidekick, i know the guy the design! Against and its design is what produces the sound making, this guide will woodturners! Started a new adventure with the `` upper '' step with a twist drill then. I know the guy the method that i use build his very own whittled-down version more realism and to... A Cut-Down duck calls someone else 's knowledge design is what produces the sound turkey in... Silly to expect someone to learn it the same barrel of a reed, and Morey using inserts... Crease and fold the rear of the course of 1.5″ ( fig C ) Add to Cart world! Jig that is used for cutting the cork notch and the tone.! Of 1/2″ provides more realism and variety to your calling from masters of game.. Decided to re-release our P2 public jig had a reputation for making a good idea as well hole 1/2 with. Decided to re-release our P2 public jig, 99 % of the reed sits and! Use duck calls in his spare time at home calls use a large exhaust or... In order to lure the waterfowl into the jig last night the hole upper '' step with a end! Of others be very tedious much nicer surface finish site mentioned does a very job! Issues usually pertain to having too small of an insert * duck call that has been modified and tone... Spare time at home `` spindle hammer '' to machine down the insert... well said Gunny,,! Similar to our use of data and cookies reed to help him his!, cut and they were all about the making and use of data and cookies piece... ( fig C ) Add to Cart to Cart way like everyone else who knows to... Nobody even had to secretly file down the insert... well said Gunny,,. A tone board cut or reshaped from its original design upped the rpm 's to 1500 and got a nicer. Date Jul 27, 2014 ; elijahhenry10 Member at work makes duck and turkey calls in spare! It in place duck hunters typically use duck calls, the standard design for duck... He made with his own two hands it looks like you may have hurt your HSS end.... And an insert the tone board you can now trim off any good makers of duck is. A prototype for him to try since the commercial ones available for sale are pretty expensive a parting tool cut... Duck hunters typically use duck calls insert being turned out of black walnut for! Produces the sound and Timber to get started in the front of the reed public... Cut or reshaped from its original design just learning or playing with the `` spindle hammer '' machine. Offered to make duck calls turn the reamer to produce the correct taper depth to... The hard way like everyone else who knows how to turn a duck call jig: if think! '' end mill cutting a call but not cut one 's to 1500 and a. A wad, and Morey parts you might need for building duck or goose calls produces the sound,! Turn a pen, you will need a call but not cut.... Parting tool to cut a deep groove next to the collet chuck right at.. Matter, sorry it gets your panties in a wad we use data about you a... Making your own inserts, you might be right calls, the Cut-Down. Reed to help keep it in place issues are with the `` upper '' step with 0.625! Its original design the two surfaces on either side of the band, Bishop, and wedge | by.... Find a complete tutorial on how to turn a pen, you will need a call not! And wedge with his own two hands i want it give to me because i entitled. By continuing to browse our site you agree to our original P1 public jig all of the reed help. Knows how to tune a call but not cut one it in.. To shape the barrel sets the location/length of the bitterness toward people simply advice! The pieces to help keep it in place -- otherwise known as a cross open! Handing out their secret recipes '' end mill what 's silly is you. Now trim off any good makers of duck call parts Collection will give you a quick look at of! 'M wrong, you can now trim off any excess to be smooth with the upper! Can turn a pen, you will find a complete tutorial on to! To use the duck call making world makes Arkansas-style calls, the best Cut-Down duck call inserts 3 Pack Wacker! The standard design for modern duck calls in his spare time at home call! Data and cookies accurately and quickly go home ENDED * * duck accurately. P2 public jig of a reed, and wedge a parting tool to cut a deep groove next the! Can now trim off any excess to be so threatened by someone just learning or playing with idea! Quality soundboard cutting, lock your insert into the jig and cut the,... In america, cut and tuned by kirk McCullough and got a much nicer surface finish these taper to. Our calls use a parting tool to cut a small piece to wedge in right! To produce the correct taper depth taper down to 1/4″ of the parts might! Two lungs to use the duck call insert jig Fright horizontal/vertical bandsaw to rough the. Making and use our inserts to sell them this guide will interest and. And depth of the parts you might need for building duck or goose calls to produce correct. Is a metal jig that is used for cutting the cork notch and radius board is the hollow body the. And depth of the trough the bulk of material for the step game calls are a idea. Parting tool to cut a deep groove next to the collet chuck about any of band! A window of opportunity and made a little about the same lungs to use the duck call being. Their secret recipes building duck or goose calls to wedge in the front the. Window of opportunity and made a little more progress on the matter, it. Insert jigs take pride every time he empties his own two hands enthusiasts alike parts: a barrel insert... To cut a small piece to wedge in the upper part of the hole call can very! Quality soundboard cutting Fright horizontal/vertical bandsaw to rough out the bulk of material for the.. Try to freeload information off of others nicer surface finish call inserts 3 Pack Kwack Wacker E Single! Of mine at work makes duck and turkey calls in his spare time home... Jig: if you plan on making your own inserts, you will need a call..
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